Air bending one of the three types of bending for sheet metal where the outside mold line is not pressed against the die.
Calculating a rolling offset in sheet metal.
It allows you to determine either the size of raw material needed or the number of gore sections to fit on your available material.
If you are rolling a ring with a 12 inch od out of 25 inch thick material the mean diameter of the ring will be 11 75 inches.
0 059 0 097 in.
Most sheet metal materials will conform to the calculations.
Calculate the square root of the number to find the rolling offset.
Step 2 finding the setback and diagonal.
Rolling offsets run the rolling offset run function computes the run length a rolling offset based on the offsets and fittings.
This is used to calculate the back stop location when working off of a flat pattern.
With this free online tool we quickly get the sheet metal bend deduction and therefore the sheet metal blank initial flat length from the finished part measurements.
Air bend force chart a chart used to calculate the tonnage required for a bend based on thickness tooling and length.
This simply means that the offset squared plus the rise squared will equal the true offset squared.
The length of the material will then be 11 75 x pi or 36 9137 inches.
Rolling offsets are used in the piping and sheet metal duct work trades a rolling offset changes the elevation and locaton of the piping or duct usually by using two fittings to offset around.
Sheet metal cone calculator view the cone instructions below to learn how to manually layout the flat pattern for a truncated cone in single or multiple gore sections.
You then need to take the square root of the result to get the true offset.
Say you need to form an offset specified as 0 156 inch in 0 059 in thick material.
The first number you need to find when calculating a rolling offset is the true offset which is found using pythagoras theorem.
Cells on the right will output the desired values.
The following illustration shows the equation calculation for determining the bend allowance when forming sheet metal.
The resulting number is the offset depth as measured from the material surface.
You need to calculate the circumference of the mean diameter of the ring you are rolling.
You only have to insert interior angle flange lengths k factor inside radius and material thickness.
Sheet metal calculator bend allowance equations and calculator.
